Mechanical study on the impact of an effective solvent support-removal methodology for FDM Ultem 9085 parts

The use of support material to produce Fused Deposition Modeling parts is often unavoidable. The support removal task tends to be laborious and time-consuming when no soluble support materials are available, which is the case of the high-performance thermoplastic Ultem™ 9085. This paper investigates the effect of different solvent/solvent mixtures on Ultem’s mechanical properties with the aim to identify a solvent capable of dissolving its support material (a polysulfone) without noticeably damaging the model material. To do so, initial solubility tests have helped narrow the list of solvent candidates. These have been followed by infrared analyses to identify the presence of dissolved polymers in the media, as well as scanning electron microscope micrographs to analyze the surface topography of the treated parts. Finally, tensile and flexural tests have permitted to quantify the change on Ultem’s mechanical properties as a function of the treatment time. Major findings include a reproducible method for softening or eliminating Ultem’s support material with non-significant changes in their mechanical properties. The outcome of this work represents a first step on the lookout for a solution to facilitate the removal of polysulfone and is considered of great interest for the scientific community due to the rise of Ultem as a structural material.     

Highly enhanced electrical and mechanical properties of methyl methacrylate modified natural rubber filled with multiwalled carbon nanotubes

Developing conductive networks in a polymer matrix with a low percolation threshold and excellent mechanical properties is desired for soft electronics applications. In this work, natural rubber (NR) functionalized with poly(methyl methacrylate) (PMMA) was prepared for strong interfacial interactions with multiwalled carbon nanotubes (MWCNT), resulting in excellent performance of the natural rubber nanocomposites. The MWCNT and methyl methacrylate functional groups gave good filler dispersion, conductivity and tensile properties. The filler network in the matrix was studied with microscopy and from its non-linear viscoelasticity. The Maier-Göritze approach revealed that MWCNT network formation was favored in the NR functionalized with PMMA, with reduced electrical and mechanical percolation thresholds. The obvious improvement in physical performance of MWCNT/methyl methacrylate functionalized natural rubber nanocomposites was caused by interfacial interactions and reduced filler agglomeration in the NR matrix. The modification of NR with poly(methyl methacrylate) and MWCNT filler was demonstrated as an effective pathway to enhance the mechanical and electrical properties of natural rubber nanocomposites.     

Thermodynamic and shape memory properties of TPI/HDPE hybrid shape memory polymer

The traditional processing technology of shape memory polymer composites is complex and the cost of high performance filler is high. Therefore, low-cost high density polyethylene (HDPE) was introduced into trans-1,4-polyisoprene (TPI) matrix as reinforcing phase, and a novel shape memory polymer was prepared by mechanical melt blending, which fully exerted the excellent properties of plastic and rubber. Because of the difference in molecular chain distribution between different blend ratios of TPI/HDPE hybrid SMPCs specimens, the change of the blend ratio of the two components affects the thermodynamic and shape memory properties of the SMPCs. A series experimental results show that the TPI/HDPE hybrid SMPCs with the blend ratio of 80/20 has excellent thermodynamic and shape memory properties. And we believe that the relevant conclusions of this study can provide valuable design reference for the development of high-performance TPI SMPCs.     

Studies of conventional sulfur vulcanization of SBR rubber: Analysing the reaction products from thermal degradation of the accelerator by means of MCC-IMS technique

A combination of knowledge on curing process of rubber mixes with novel methods of chemical analysis, a new unconventional approach to analysis of rubber vulcanization is presented in this study. Six SBR samples containing various N-tert-butyl-2-benzothiazole sulfenamide (TBBS) accelerator: sulfur ratios (within) the range of conventional (CV) sulfur vulcanization system were studied using multi-capillary column ion mobility spectrometry (MCC-IMS) technique. For these analysis, calibration/dilution curves were established. Moreover, data from MCC-IMS were correlated with other parameters of the rubber vulcanizates – their crosslink density and structure as well as their tensile strength and modulus at elongation. For such comparison, one of the reaction products from thermal decomposition of TBBS, benzothiazole was selected. Furthermore, the concentration of benzothiazole released during the vulcanization process corresponded well with the crosslink density of the rubber vulcanizates studied. It was even possible to calculate the crosslink density from the concentration of benzothiazole determined by MCC-IMS, using Boltzmann fitting curve. The presented results could be an important contribution in understanding the mechanisms occurring during rubber vulcanization, demonstrating a new approach to testing and evaluation of the process.     

Alkali treatment of lignocellulosic fibers extracted from sugarcane bagasse: Composition,structure, properties

Lignocellulosic fibers extracted from sugarcane bagasse were treated with NaOH solutions of different concentration (0-40 wt%) to study the effect of alkali treatment on the composition, structure and properties of the fibers. Composition was determined by the van Soest method, structure was characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM), while mechanical properties by tensile testing. Hemicellulose and lignin content decrease, while cellulose content goes through a maximum as a function of alkali concentration. Crystallinity changes only slightly and microfibril angle (MFA) remains constant thus structural effects and especially MFA are not the primary reasons for changing properties. The Young's modulus of the fibers shows a slight maximum at around 2-4 wt% NaOH content, while tensile strength goes through a much more pronounced one at around 5-8 wt%. Direct correlation between structure and mechanical properties was not found indicating that composition is more important in the determination of properties than structure. Regression analysis proved that the combination of several compositional variables determines mechanical properties in a non-linear manner. The improvement in fiber properties was explained with the dissolution of weak amorphous fractions and the relative increase of cellulose content.     

Design of PP/EPDM/NBR TPVs with tunable mechanical properties via regulating the core-shell structure

In this work, polypropylene (PP)/ethylene-propylene-diene monomer (EPDM)/butadiene acrylonitrile rubber (NBR) TPVs with different EPDM/NBR ratios were prepared by the core-shell dynamic vulcanization. The relationship between the core-shell structure and mechanical properties of the TPVs were thoroughly investigated. The formation of core-shell structure by adding NBR is conducive to the mechanical properties of the TPVs. The ratio of EPDM to NBR has an important effect on the structure and performances of the final products, and there is a critical ratio for this effect change. Transmission electron microscope (TEM), tensile test, reprocessing test, ageing test, rheological behavior test and stress relaxation were used to characterize the morphology and properties of the TPVs in detail. It was found that when the ratio of EPDM/NBR was 2:4, the tensile strength increased by ~14% compared with PP/EPDM TPV without NBR. Meanwhile, the reprocessing properties, rheological characteristics and instantaneous tensile deformation, etc. all exhibited sudden changes at this critical ratio.     

Anisotropic compressive behavior of rigid PVC foam at strain rates up to 200 s−1

The elevated strain rate compressive response of closed-cell polyvinyl chloride (PVC) foam at various densities is investigated. Two loading directions, (i.e., parallel and perpendicular to foam rise direction) were considered to investigate structural anisotropy. The elevated strain rates tests (up to 200 s⁻¹) were performed using a customized drop tower device. Engineering stress/strain behavior, energy dissipation, and maximum stress capacity were obtained for each density and compared against each other. Except for the lowest density of 45 kg/m³, strain rate effects were clearly observed through increased compressive strength and plateau stress when loading in the foam rise direction. The strain rate effect is more evident at higher densities. However, no significant strain rate effect was observed when loading perpendicular to the foam rise direction. Scanning electron microscopy (SEM) analysis showed that plastic hinges are the primary deformation mechanism for PVC foam cells. An analytical model has been calibrated using the experimental results and successfully predicted the mechanical response of the foam. Shape anisotropy has been measured employing the SEM images. The analytical approach was also able to predict the foam's anisotropic mechanical response.     

In-situ thermal crosslinked PA66/β-cyclodextrin/PA66 nanofibrous membranes with high mechanical strength for removal of heavy metal ions by flow through adsorption

β-cyclodextrin (β-CD) based materials have been studied widely as adsorbents and filter membranes for removing pollutants in air or water applications. The present study aimed to develop a sandwich structure of eletrospun nanofibrous membrane based on β-cyclodextrin and PA66 to achieve the high mechanical strength and flow-through adsorption of heavy metal ions in water. The surface and cross section morphology of PA66/β-cyclodextrin/PA66 nanofibrous membranes (PA66/β-CD/PA66 NMs) were examined using scanning electron microscopy (SEM). The physicochemical and mechanical properties of PA66/β-CD/PA66 NMs were analyzed by differential scanning calorimetry (DSC), thermogravimetric (TG) analysis and universal testing machine. The diameter of β-CD and PA66 electrospun fibers are 300–400 nm and 20–40 nm respectively. PA66/β-CD/PA66 NMs show a loosely arranged fibers and layer by layer structure. The tensile strength increases remarkably for PA66/β-CD/PA66 NMs, from 1.33 MPa of β-CD NMs to 23.17 MPa and the Young's modulus increases from 34.8 MPa to 253.3 MPa. The mechanical behavior of PA66/β-CD/PA66 NMs is a typical brittle fracture, and its microcosmic fracture diagrams are also involved. TGA/DSC results confirm the thermal crosslinking reaction is effective and complete. On the basis of SEM, DSC, TG and mechanical behavior analysis results, the molecular mechanism of in situ thermal crosslinking reaction is discussed. Fe³⁺、Ni²⁺ were used to confirm the ability to absorb heavy metal ions of PA66/β-CD/PA66 NMs. In conclusion, PA66/β-CD/PA66 NMs could be a promising solution for removal of metal ions by flow-through adsorption.     

超高分子量聚乙烯烧结制品的链缠结调控及其对性能影响

利用新的单中心Ziegler-Natta(Z-N)催化剂,通过干预分子链的生长与聚集行为,可获得低缠结的超高分子量聚乙烯(UHMWPE)初生树脂.本研究利用这类低缠结UHMWPE,通过设置不同的烧结温度(Ts)来改变熔体缠结状态,并探讨了链缠结程度对烧结制品结构与性能的影响.实验结果表明TS=220℃下,UHMWPE样品发生显著的复缠,造成高缠结度;而Ts=170℃下,初始低缠结状态能够得以充分保留,从而获得了缠结度具有明显差别的不同样品.示差扫描量热法(DSC)测试表明,在Ts=170℃下,低缠结度有利于在随后等温及冷却结晶过程中生成高熔点(最高达141℃)晶体与高的结晶度(最高达65%).力学测试表明低缠结度制品的综合力学性能显著提升,其中屈服强度提高72%,拉伸断裂强度提升139%,弹性模量提升162%以及断裂伸长率提升36%,实现了同时增强增韧.这就提供了一种从调节链缠结温度实现UHMWPE烧结制品高性能化的新思路.     

BaO∙4B2O3∙5H2O纳米材料的制备及其对聚丙烯阻燃性能的热分解动力学方法评价

Borate is considered one of the most important additives for improving the fire-resistance of combustible polymers because of its smoke suppression, low toxicity, and good thermal stability. However, the size of prepared borate is usually in the micrometer range, which makes it difficult to disperse in a polymer matrix, thus hindering its use as fire-retardant material. The preparation and application of borate nanomaterial as flame retardant is considered an effective method. However, the preparation of barium borate nanomaterials as flame retardant has not been reported. In this paper, nanosheets and nanoribbons with different sizes for a new barium borate BaO·4B₂O₃·5H₂O are prepared by hydrothermal method, and characterized by X-ray diffraction (XRD), Fourier transform infrared spectrum (FT-IR), thermogravimetric analysis-differential scanning calorimetry (TG-DSC), and scanning electron microscope (SEM). The flame-retardant properties of polypropylene (PP)/BaO·4B₂O₃·5H₂O composites are investigated by thermogravimetric analysis (TG), differential scanning calorimetry (DSC) thermal analysis methods and limited oxygen index (LOI) method. Considering the near TG mass losses and the near LOI values for PP with 10% prepared BaO·4B₂O₃·5H₂O nanosheet and nanoribbon, their flame-retardant properties need to be further evaluated by non-isothermal decomposition kinetic method. The apparent activation energy for this decomposition reaction was obtained from the slope by plotting ln(β/T_p²) against 1/T_p according to Kissinger's model. With the reduction of TG mass loss, increased heat absorption in DSC under N₂ atmosphere, increased apparent activation energy E_a for the thermal decomposition of PP/BaO·4B₂O₃·5H₂O composite as well as increased LOI value, the flame-retardant performance of prepared BaO·4B₂O₃·5H₂O samples with PP gradually improved from bulk to nanoribbon to nanosheet. This can be attributed to the decrease in the size of BaO·4B₂O₃·5H₂O samples because the smaller sample size leads to improved dispersion and increased contact area with the polymer. The flame-retardant mechanism is discussed by analyzing the after-flame chars of the PP/BaO·4B₂O₃·5H₂O composite in SEM images, which show that the char layer is more compact and continuous for the PP/BaO·4B₂O₃·5H₂O nanosheet composite. The influence of loading BaO·4B₂O₃·5H₂O nanomaterials on the mechanical properties of PP is also tested using a universal material testing machine, in which the PP/BaO·4B₂O₃·5H₂O nanosheet composite has higher tensile strength. The PP/BaO·4B₂O₃·5H₂O nanosheet composite has the best flame-retardant and mechanical properties, which is promising to be developed for the application as flame-retardant material.